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China OEM Customized Metal Casting Iron Aluminum Die Casting V Drive Belt Pulley alternator pulley

Product Description

Customized Metal Casting Iron Aluminum Die Casting V Drive Belt Pulley

Main Materials

Aluminum Alloy ZL101, ZL101A, ZL102, ZL104, ZL108, ZL118, ZL203, ADC5, ADC6, ADC10, ADC12, A356, A356.2, A380, A383, A360, A535, A319, A369, AlSi7Mg, AlSi9Mg, AlSi10Mg, AlSi12
Zinc Alloy Zamark 3, Zamark 4, Zamark 5, Zamark 6, 7, 8
Forging & Profile Aluminum 6061, 6063, 6082, 7075
OEM Materials HT200, HT250, HT300
QT450, QT500, QT600, QT700
Q195, Q235, Q345 (Q355), SPCC, SPEC, DC04, DC01,
15#, 18#, 20#, 30#, 35#, 45#, 50#
20Mn, 20Cr, 20CrNi, 30Cr, 35CrMo, 40CrMo, 42CrMo
201, 303, 304, 316, 316L
POM, PP, PC, ABS, ASA, PA6, PA66
 

ZheJiang (HangZhou) Xihu (West Lake) Dis.xin Metal Products Co.,Ltd is specialized in the production of aluminum die casting, zinc alloy die casting, and aluminum lightweight production. With 15+years experience, we always provide the best die casting parts to customers, and now we also develop the lightweight process successfully and obtain many national patents.
Our products are widely used in automobile, medical, power Industry, electrical appliance, construction, high-speed railway and so on. And we have exported to Japan, Germany, USA, Canada, Australia and many countries.

Great advantages as a manufacturer:
Firstly, we have fixed material partner supplying us the good quality original material and assistant us to research & develop new material.
Secondly, we have our own design and production team of moulds/tooling, which is very cost-effective for moulds/tooling change or optimize.
Finally we can offer Supply Chain Service with time & costs saved from design, casting, precision CNC machining, finishing to the final assembled products with shipment service to you. About our capacity we could make 6000tons at least every year, and make the parts from 0.005kg~15kg according to your drawings and samples.

Squeeze Casting as liquid-metal forging, is a process by which molten metal solidifies under pressure within closed dies positioned between the plates of a hydraulic press.The applied pressure and instant contact of the molten metal with the die surface produce a rapid heat transfer condition that yields a pore-free fine-grain casting with mechanical properties approaching those of a wrought product. The squeeze casting process is easily automated to produce near-net to net shape high-quality components.

Main Materials:

A356,A356.2,A319S,AlSi9Mg, ZL104, ZL118

Advantage:

1) Good roughness like die casting & precision casting;

2) Parts with high-accuracy and tolerance like die casting & precision casting;

3) No more material costs and extra machining, much better than forging;

4) Can be T6 treatment, better than die casting, and like forging;

5) Parts with High Sealing Property as with almost no pores;

6) High mechanical property like forging, better than investment casting or sand casting;

FAQ

Q.1:Can we get your free samples? 
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould  as your requests, but hope you can bear this samples cost. 

Q.2:What is the normal lead time?
A. For stock products, we will send goods to you within 1~7days after receiving your payment.
B. For mass production, lead time is around 30~40days, and longer if need open new mould.

Q.3: What shipping tools you use for different orders shipment?
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For larger order,we can arrange shipment by sea or by air according to your requirement.

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Agricultural Machinery Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Deburring
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

multiple pulley

What are the environmental factors to consider when installing wall mount pulleys outdoors?

When installing wall mount pulleys outdoors, several environmental factors should be considered to ensure proper functionality, longevity, and safety. Here’s a detailed explanation:

1. Weather Exposure:

Outdoor installations expose wall mount pulleys to various weather conditions such as rain, snow, sunlight, and temperature fluctuations. It’s important to choose pulleys made from materials that can withstand these elements. For example, stainless steel or corrosion-resistant coatings are often used to protect against rust and degradation caused by moisture.

2. UV Radiation:

Excessive exposure to ultraviolet (UV) radiation from sunlight can degrade materials over time. Pulleys installed outdoors should be UV-resistant or equipped with protective coatings to mitigate the effects of prolonged sun exposure. This helps maintain the structural integrity and performance of the pulleys.

3. Wind Load:

Outdoor environments are susceptible to wind forces, which can put stress on wall mount pulleys and the objects suspended from them. It’s crucial to consider the wind load in the area and select pulleys that can withstand the expected forces. Additionally, proper installation techniques, such as secure mounting and reinforcement, should be employed to ensure stability.

4. Humidity and Moisture:

High humidity levels and moisture can lead to corrosion and degradation of pulley components, especially in coastal or humid regions. Pulleys should be designed or treated to resist moisture penetration and corrosion. Regular maintenance, such as lubrication and inspection, is also important to prevent moisture-related issues.

5. Temperature Extremes:

Extreme temperatures, both hot and cold, can impact the performance of wall mount pulleys. Materials should be chosen based on their ability to withstand temperature extremes without warping, cracking, or losing strength. Thermal expansion and contraction should also be considered during installation to ensure pulleys remain properly aligned.

6. Environmental Contaminants:

Outdoor environments may contain contaminants such as pollutants, chemicals, or abrasive particles. These substances can accelerate wear and deterioration of pulley components. Installing protective covers or enclosures can help shield pulleys from environmental contaminants and prolong their lifespan.

7. Accessibility and Safety:

Consider the accessibility and safety aspects when installing outdoor wall mount pulleys. Ensure that the pulleys are easily accessible for maintenance or adjustments, while also taking precautions to prevent unauthorized or accidental interference. Adequate safety measures, such as appropriate signage and protective barriers, should be implemented to minimize the risk of accidents.

By considering these environmental factors during the installation of wall mount pulleys outdoors, it is possible to ensure their longevity, performance, and safety in challenging outdoor conditions.

multiple pulley

Can wall mount pulleys be used indoors and outdoors?

Yes, wall mount pulleys can be used both indoors and outdoors, but there are some considerations to keep in mind for each environment. Here’s a detailed explanation:

1. Indoor Use:

Wall mount pulleys are commonly used indoors in various settings such as workshops, garages, warehouses, and manufacturing facilities. Indoor environments generally offer more controlled conditions, which can be beneficial for the longevity and performance of the pulley system. However, it’s still important to consider factors such as the load capacity, mounting surface, and any specific safety requirements for the indoor space.

2. Outdoor Use:

Wall mount pulleys can also be used outdoors in applications such as construction sites, outdoor recreational areas, or agricultural settings. When using pulleys outdoors, certain factors need to be taken into account:

a. Weather Resistance: Outdoor environments expose pulley systems to various weather conditions, including rain, humidity, temperature fluctuations, and exposure to UV radiation. It’s essential to choose pulleys made from materials that can withstand these conditions, such as corrosion-resistant metals or UV-stabilized plastics.

b. Protection from Elements: Providing adequate protection for the pulley system can enhance its durability. This might include using weatherproof enclosures, covers, or shelters to shield the pulleys from direct exposure to rain, snow, or excessive sunlight.

c. Load Capacity and Safety: Outdoor applications may involve larger loads or heavier-duty requirements. It’s important to select pulleys with appropriate load capacities and ensure that the mounting structure and attachment points are robust enough to handle the intended loads. Safety measures should be in place to account for factors like wind loads, uneven terrain, or potential impacts from external sources.

d. Maintenance and Inspection: Outdoor environments may require more frequent maintenance and inspection due to the exposure to harsher conditions. Regularly checking for signs of wear, corrosion, or damage and performing necessary cleaning and lubrication can help maintain the pulley system’s performance and longevity.

Whether used indoors or outdoors, it’s crucial to consider the specific requirements of the application and choose wall mount pulleys that are suitable for the environment. Consulting the manufacturer’s guidelines and seeking expert advice can help ensure the proper selection, installation, and maintenance of wall mount pulleys in both indoor and outdoor settings.

multiple pulley

Can you explain the advantages of using a multiple pulley setup in lifting and tensioning applications?

Using a multiple pulley setup in lifting and tensioning applications offers several advantages. Here’s a detailed explanation of the advantages:

1. Mechanical Advantage:

A multiple pulley setup provides mechanical advantage, allowing for the lifting or tensioning of heavy loads with reduced effort. By distributing the load across multiple pulleys and ropes, the force required to lift or tension the load is divided, making it easier for the user to apply the necessary force.

2. Increased Lifting Capacity:

Due to the mechanical advantage it provides, a multiple pulley setup enables the lifting of heavier loads compared to a single pulley. By increasing the number of pulleys or sheaves in the setup, the load can be shared among the ropes, allowing for the lifting of loads that would be impractical or impossible with a single pulley.

3. Reduced Strain and Fatigue:

Using a multiple pulley setup reduces the strain and fatigue on the user. The mechanical advantage spreads the load across multiple ropes, which means the user needs to exert less force to achieve the desired lifting or tensioning result. This reduces the risk of strain or fatigue-related injuries, making the task safer and more manageable.

4. Precise Control:

A multiple pulley setup allows for precise control over the lifting or tensioning process. By adjusting the arrangement or configuration of the pulleys, the mechanical advantage can be fine-tuned to provide the desired level of control. This precision is particularly useful in applications where delicate or precise movements are required.

5. Versatility:

Multiple pulley setups offer versatility in lifting and tensioning applications. They can be configured in various ways to adapt to different load requirements and working conditions. By adjusting the number of pulleys, changing the arrangement, or using different types of pulleys, the setup can be customized to suit a wide range of applications.

6. Safety:

Using a multiple pulley setup enhances safety in lifting and tensioning tasks. The mechanical advantage reduces the risk of sudden load shifts or uncontrolled movements, providing better stability and control. Additionally, the reduced force required by the user decreases the likelihood of accidents or injuries due to overexertion.

7. Load Distribution:

A multiple pulley setup helps distribute the load evenly across the ropes. This balanced load distribution reduces the strain on individual ropes, minimizing the risk of premature wear or failure. It also ensures that the load is lifted or tensioned in a more stable and controlled manner.

8. Space Efficiency:

Multiple pulley setups can be more space-efficient compared to using larger single pulleys. By using smaller pulleys and spreading them out, the setup can accommodate tight spaces or provide flexibility in positioning. This can be advantageous in applications where space is limited or where maneuverability is required.

In summary, the advantages of using a multiple pulley setup in lifting and tensioning applications include mechanical advantage, increased lifting capacity, reduced strain and fatigue, precise control, versatility, enhanced safety, load distribution, and space efficiency. These benefits make multiple pulley setups a preferred choice in various industries and tasks that involve lifting or tensioning heavy loads.

China OEM Customized Metal Casting Iron Aluminum Die Casting V Drive Belt Pulley   alternator pulley	China OEM Customized Metal Casting Iron Aluminum Die Casting V Drive Belt Pulley   alternator pulley
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